Special Offer - Headux 195 Semi Synergic Multi Process MAG / MIG Welder - Full Manual Control When Required.

Instant Facts

• Efficient IGBT Inverter MIG Welder
• Multi-function MIG / MAG, MMA and lift TIG welder Plus some semi-synergic MIG settings
• Metal drive roll set with 40W motor 1.5 to 15m/min Feed rate
• 30 to 195 Amps MIG welding current
• 230Volt supply required
• Good quality package includes CWS MB15 3m MIG torch, 3m work return lead and flow regulator
• Adjustable soft start, Adjustable pre-flow and post flow of shielding gas
• Trigger options of 2T & 4T
• Twin LED meters which indicate chosen parameter values and operating values
• Operates using 200mm dia. Spools – 5kg spools
• Spool on gun socket
• Weld with flux cord “Gasless” wire as well as with normal solid wires and shielding gas

Please read on for full details plus our Synopsis
Synopsis
The “195” takes the basic inverter MIG up a few notches with many more adjustments available to you to be able to adjust your secondary welding parameters which helps make this a really useful multi-process welder. The twin LED displays make exact repeat setting easy, whilst providing the setting value for each secondary option as you set them.  As with the “188” the wire feed speed is adjustable from 1.5 to 15m/minute with the welding current variable between 14.5 to 26.5 volts ( 30 amps to 195 amps).    Simple and quick change from gasless to welding with shielding gas, good quality metal drive roll system with a 40W motor provides consistent wire feeding ensuring your weld bead is consistent. 
Pre-gas flow, post gas flow, trigger latching, crater fill and many other features may be set to suit your needs.  Several semi-synergic mild steel settings are possible along with traditional 2 control setting.  Complete package includes CWS MB15 style 3m torch plus a flowmeter regulator, a 3m work return lead with large dinse and 250A crocodile clamp.  The gas hose connects to the Headux 195i MIG through a quick connector and screws to the regulator outlet.  This 195 MIG is a good stick welder (MMA) plus has useful “Lift TIG” functions as well.

In depth details follow.

Multi Process MIG Welder - Headux Titan 195Syn
Includes:-  A)  Standard MIG (2 control) 30 - 195A
                   B)  Semi-Synergic MIG 30 -195A
                   C) MMA Stick Welding 10 - 160 A
                   D)  Lift TIG  10 - 195 A DC
              - All Built on IGBT Inverter Technology
Machine includes 3m MB15 MIG style torch, 3m earth lead, regulator and gas hose with Quick Connect.
Additional options include:-
Euro fitting TIG torch and Dinse plugged MMA electrode holder available.

The Headux 195 Syn MIG has more welding power plus has the advantage of many additional parameters which may be adjusted so as to tune the welder to meet your welding requirements, generally parameters which have a fixed value on most MIG welders.

Great value for money with many advanced features. 

This 195 semi-synergic MIG welder has the advantage of being very simple and and easy to set whilst providing professional quality welds time after time. 

The  Headux Titan 195 is powerful and compact operating  with IGBT inverter technology makes this MIG welder fully portable and is equally at home in an industrial environment as it is in a domestic garage.  

This Headux 195 Semi Synergic PFC MIG from Noz-Alls allows you to select from 7 welding modes which includes MMA or stick welding, Lift TIG, conventional MIG and 4 Synergic MIG settings so you may be confident wedling in any mode that you will achieve the professional results you need.  This 195 welder has many more settings available to the artisan compared to a standard inverter MIG which also help improve welding ability.

Set to "conventional MIG welding mode" all 3 sizes of MIG wire may be used for mild steel and stainless steels, larger 1.2mm aluminium filler wire may also be used.
Typically mild steel ER70S-6 in 0,6mm - 0,8mm  and 1,00mm on 5kg spools plus of course various types of stainless steel MIG wire as well as typically Aluminium 4043 & 5356 general purpose aluminium wires and not forgetting CuSi brazing MIG wire. 
The softer MIG wire could be used with the spool on gun MIG torch.  (See options).

Being able to turn the volts (amps) right down and weld with 0,6mm mild steel MIG wire makes this welder ideal for thin automotive panels.  The adjustable soft start feature of the Headux 195 means that the welder will not "punch" a hole when you start to weld on thin metal - Typically soft start is pre-set to just 3m/min until the arc has been initiated.

Trigger mode of 2T or 4T may be set - special setting also allows crater fill adjustment.

Easy to use for less experienced welder and Advantages for the Pro Welder
It is the added features of the "195" that help to make this welder a joy to use compared to many welders the Headux 195 has several great advantages one of which is that that the wire speed drive has an adjustable "soft start" setting which prevents the wire feeding out fast which can  "punch"  into the weld metal, using the soft start the wire begins to feed at a reduced speed until the arc has been initiated.  Once the arc has established the full welding wire speed then results.  
For those novice welders this Headux 195 is ideal as your starter welding machine because it has the advantage that the welder will "grow" with you as you gain welding experience, because the 195 MIG welder has double digital displays, setting the same values again and again is easy.  As you gain welding experience setting your welder "by ear" will also become easier and then the LED displays will become more useful for setting the more special functions or making specific changes.

The four synergic MIG functions make it easy to achieve ideal welding settings quickly no matter whether welding from 0.5 mm material through to 8mm thick material.

Functional Details
Your Headux Titan 195 synergic compact MIG welding machine is supplied as a complete MIG package, this 30 to 195 amp welder is both simple and easy to set up having just 2 or 3 key controls depending on the process you have selected:-

1)  Process selection switch - MMA - TIG - MIG - MIG synergic x 4 
2)  Digital adjustment knob "A"  (left) function depends on process selected.
3)  Digital adjustment knob "B" (right) function depends on process selected.

 Simply set the process selection switch to your desired process choice:-
             A)  MMA - "Stick" welding 
             B)  TIG -  Lift TIG with some setting options 
             C)  MIG  -  Conventional 2 control MIG welding
           D1)  MIG  -  Synergic Mild steel wire 0.8mm with Argon / Co2 90% / 10% mix shielding gas
           D2)  MIG  -  Synergic Mild steel wire 0.9mm with Argon / Co2 90% / 10% mix shielding gas
           D3)  MIG  -  Synergic Mild steel wire 0.8mm with Argon / Co2  / Oxy mix of 93% / 5% / 2%  mixed gas
           D4)  MIG  -  Synergic Mild steel wire 0.9mm with Argon / Co2 /  Oxy mix of 93% / 5% / 2%  mixed gas

Controls when using MMA mode
Function control knob "A" (left) adjusts welding current viewed in LED display 1   Current range 10 to 160 A
Function control knob "B" (right) adjusts arc force  viewed in LED display 2   -  Arc force from 0 to 99%
Display "B" reverts to the welding voltage after adjusting the arc force.
The "VRD" circuit is active automatically for improved safety.
Ignition current and the ignition time (0-0.99 of a second) may be preset.
Hot start is also adjustable for easy welding rod ignition

When using Lift TIG mode
Function control knob "A" (left) adjusts welding current viewed in LED display 1  Current range 10 to 195 A
Function control knob "B" (right) adjusts Down slope time viewed in LED display 2  Time in seconds from 0 to 10 in increments of 0.1 of a second. 
Other controls include 2T & 4T trigger selection
Other TIG setitngs which are also adjustable are the pre current, pilot arc, slope up time, pre-flow and post flow in seconds. 
The Noz-Alls TIG torches which are available simply screw directly into the MIG torch socket which thereby provides the welding current as well as the TIG shielding gas flow as and when the TIG torch button is depressed - 2T or 4T trigger mode is possible.
Very simple to fit and use either the WP 29 or the WP 9 style TIG torches with both styles providing automatic gas control and welding power at the press of the button.

When using Standard MAG / MIG mode
Function control knob "A" (left) adjusts wire speed from 1.5 to 15 m/min wire speed is viewed in LED display 1
Function control knob "B" (right) adjusts voltage from 14.5 to 26.5 V adjusted in 0.1 volt increments as viewed in LED display 2  = 130 power level settings.
MIG trigger latching is possible with either 2T or 4T settings.
Soft start wire feed rate is adjustable (m/min).
Crater fill wire feed speed is adjustable (m/min).
Crater fill voltage is adjustagle (V).
Down slope time is adjustable (Seconds)
Pre-flow shielding gas is adjustable (Seconds)
Post-flow of shielding gas is adjustable (seconds)

When using MAG  synergic  mode 1
Function control knob "A" adjusts wire speed which you set to suit your material thickness synergic mode 1 having wire speed range between 3,0 and 13m/min  the wire speed being viewed in LED display 1.
All other welding parameters are set by the program in the welder so as to provide the best welding results.

Function control knob "B" allows you to make small adjustments to the welding voltage to suit your weld joint and technique, the voltage may be "trimmed" between -ve 1 volt to +ve 1 volt from the predetermined welding level (16,5 to 26,5) and is viewed in LED display 2

When using MAG  synergic  mode 2
Function control knob "A" adjusts wire speed which you set to suit your material thickness synergic mode 1 having wire speed range between 2,5 and 7,5 m/min  the wire speed being viewed in LED display 1.
All other welding parameters are set by the program in the welder so as to provide the best welding results.

Function control knob "B" allows you to make small adjustments to the welding voltage to suit your weld joint and technique, the voltage may be "trimmed" between -ve 1 volt to +ve 1 volt from the predetermined welding level (18,1 to 24,7) and is viewed in LED display 2

When using MAG  synergic  mode 3
Function control knob "A" adjusts wire speed which you set to suit your material thickness synergic mode 1 having wire speed range between 3,0 and 13m/min  the wire speed being viewed in LED display 1.
All other welding parameters are set by the program in the welder so as to provide the best welding results.

Function control knob "B" allows you to make small adjustments to the welding voltage to suit your weld joint and technique, the voltage may be "trimmed" between -ve 1 volt to +ve 1 volt from the predetermined welding level (14,5 to 24,5) and is viewed in LED display 2

When using MAG  synergic  mode 4
Function control knob "A" adjusts wire speed which you set to suit your material thickness synergic mode 1 having wire speed range between 2,5 and 7,5 m/min  the wire speed being viewed in LED display 1.
All other welding parameters are set by the program in the welder so as to provide the best welding results.

Function control knob "B" allows you to make small adjustments to the welding voltage to suit your weld joint and technique, the voltage may be "trimmed" between -ve 1 volt to +ve 1 volt from the predetermined welding level (16,1 to 22,7) and is viewed in LED display 2

In all four of the Synergic MIG welding modes the following parameters may be pre-set to suit your welding needs:-
Soft start wire feed rate is adjustable (m/min).
Crater fill wire feed speed is adjustable (m/min).
Crater fill voltage is adjustagle (V).
Down slope time is adjustable (Seconds)
Pre-flow shielding gas is adjustable (Seconds)
Post-flow of shielding gas is adjustable (seconds)

Conventional Welding Modes
When in conventional welding modes, once you have set your machine to the required welding process you are able to set your welding current at exactly the right level for the job you need to do by adjusting a fraction of an amp as and when required. (No big step changes in power).  The digital controls enjoy 20 "indents" per revolution, however when you rotate the control quickly by 1/4 of a turn the adjustment is coarse and will adjust to full scale quickly, whereas if you rotate the digital control slowly the adjustment is 0.1 per indent.

Your MIG machine package includes  a top quality Euro mounting MIG torch MB15 style x 3m plus 3m long work return lead.  Other torch options are available on request, typically CWS MB24 3m, 4m or 5m long, or longer versions of the CWS MB15 - 3m, 4m, or 5m or the larger MB25 3, 4 & 5m.  The filler wire is fed through a good quality metal wire feed drive  incorporating a 40 Watt motor which helps ensure smooth and consistent wire feeding.

In line with professional MIG welders there is a control socket for “spool on gun” MIG torch for Aluminium welding plus CuSi brazing.
The Headux 225 Semi-Synergic PFC MIG has built-in automatic burn back control to prevent the wire buring back to the contact tip.

MIG amperage range 30-195
MIG voltage range 14.5 - 26,5 
MMA amperage range 10-160
MMA voltage range 20 - 26.4
Duty cycle measured @ 40°C
MIG 25% at 195 Amps &
MIG 100% at 127 Amps
MMA 40% at 160 amps 
MMA 60% at 120 amps
230 volt 50Hz input 9.1kVA 

2 roll metal wire feed drive with 40 Watt motor
Wire inch button            
Fitted gas hose with quick connector
3m MB 15 style MIG torch     (longer options or higher rated torches available).
Proper flow regulator with flow tube 2-30L/min 
Front panel spool on gun connection for aluminium welding & CuSi. fillers
Accepts 5kg / 200mm wire spools    
Instruction manual - Quick start guide - written by Noz-Alls. 
2 year warranty    
16 amp blue plug (not fitted) 
Size L x W x H = 520mm x 195mm x 380mm - Weight 15,5kg

The 195 MIG welder has built-in features such as smooth arc welding ability plus anti spatter control which are also included in the lower power sister product, the Titan  188 however this 195 MIG welder adds extra welding power copmbined with many extra settings and welding controls as well as the synergic smart set programs - welding with 0,8 & 0,9 mild steel MIG wires - ensure this MIG is very easy to set and weld with plus of course the extra functionalabilty provided through the range of extra settings improves the TIG and MMA welding functions.

The Titan 195 adds dual LED power read outs making repeat setting very easy coupled with the digital rotary controls.

As you can see, this Headux 195 MIG is no ordinary small, compact MIG welder because this machine is powerful enough to get your job done.
Headux is a relatively new welding machine brand to the UK market , the advantages of Headux is in providing exceptional product quality along with advanced features ensuring we deliver the best value for money.  Your money buys a really capable workhorse you are able to rely on for top quality welds which means you get your job done as planned.

Standard 2 year warranty can be extended to 5 years. 

We have heard from several customers who have "run over" their welder while there are some who have knocked the welder off their bench, neither of which are to be recommended - however at Noz-Alls we have a comprehensive range of manufacturer spare parts so we are able to get you welding again.  So should you be unfortunate and damage your welder, don't despair give Noz-Alls a call.  01242 681052